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JU4500III -- HaiTian JUPITER Two-Platens Servo Injection Moulding Machine

Description Unit Value
INJECTION UNIT
Shot volume cm3 2497
Shot weight g 2272
Shot speed mm/s 593
Screw diameter mm 85
Injection pressure MPa 160
Screw L:D ratio -- 20.7
CLAMPING UNIT
Clamping force kN 4500
Opening Stroke mm 1050
Space between tie bars mm x mm 810 x 800
Mold thickness(min) mm 350
Mold thickness(max) mm 850
Hydraulic ejection stroke mm 250
Hydraulic ejection force kN 110
POWER UNIT
Pump motor kW 45
Heating capacity kW 33
GENERAL
Oil tank capacity L 450

Clamping Unit

Platen Dimensions

Robot

Front View

Top View

Side View

# Value
A 2070 mm
B 1986 mm
C 2317 mm
D 2300 mm
E 1084 mm
F 1084
G 1082 mm
H 903 mm
I 675 mm
J 3269 mm
K 3597 mm
M 2774 mm
N 1248

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW7730DS

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
2250 1720 0 0 3000 780 2220 4000 5050 3005 3440 75kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

  • This EOAT is for 2 Cavities Non-woven Fabric In Mold Insertion;
  • The Inserts (Non-woven Fabric) Would be Take Out or Embeded by Pneumatic Needle Gripper;
  • The Grippers Would be Drived by Two Air-Routes, One for Each Cavity;
  • The Gross Weight of the EOAT Seet is about 7kg.

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00052 PEP4040-1000 2
Plugs for Profile 4.Y00072 PEP4040 4
Extruded Profiles 4.Y000481 PEP2525-1500 2
Extruded Profiles 4.Y00481 PEP2525-1000 1
Plugs for Profile 4.Y00070 PEP2525 10
Cross Mounting Bracket for Profiles 7.Y00356-T SMBA-2540T 10
Pneumatic Needle Gripper 8.Y00025 GN2010 14
Mounting Bracket 7.Y00308-T SMBE2-2060T 14
Mounting Bracket 7.Y00309-T SMBE2-3060T 1

Q & A About Robotic Arms and Injection Automation

What's a Smart Factory and How Would a Smart Factory Designed?

With the increasing labour cost globally, more and more injection molding factory owners are looking for solutions of a smart factory. But what would be a smart factory looks like and how to design a smart factory? The newly posted video of Haitian group in their Youtube account is a good reference of what would be a smeart factory.

In the video above we can find something in comman of what a smart factory would be. First of all there's a centralized feeding system from which the material for all the injection molding machines are delivred; In this factory all the parts produced are collected and transported to another workshop via a conveyor. What would be in behind these injection molding machines and conveyors to support the running of the smart factory?

The MES system (Manufacturing Execution System) would be a vital part of a smart factory which will monitor the production process of the parts, just in time mangaement of the machineries, products quality control and resources following up. The samrt factory would be smart solution to help the factory owners to reduce the labour cost.

Although sounds great, but the smart factory is not as suitable for the small and medium size producers whom will change the mould frequently. As an information technology based production, the smart factory is an integration of the software and the hardware. It may be easy to change the parameter of the software, but would be a nightmare to have the hardware changed to match the new system.

Cooperating with LESSO group in building up their smart factory for pipe fittings production, SWITEK is experienced in supply robots with protocol for MES and other smart factory system. For more details about the injection robot for the smart factory sytem, please contact Adams from SWITEK, your personal consultant of injection robot selection.


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