switek email

sales06@switek.biz

switek whatsapp

+86 186 5927 5869

Abonnieren Sie uns

.
JU4500III -- HaiTian JUPITER Two-Platens Servo Injection Moulding Machine

Description Unit Value
INJECTION UNIT
Shot volume cm3 2100
Shot weight g 1911
Shot speed mm/s 567
Screw diameter mm 85
Injection pressure MPa 141
Screw L:D ratio -- 18.9
CLAMPING UNIT
Clamping force kN 4500
Opening Stroke mm 1050
Space between tie bars mm x mm 810 x 800
Mold thickness(min) mm 350
Mold thickness(max) mm 850
Hydraulic ejection stroke mm 250
Hydraulic ejection force kN 110
POWER UNIT
Pump motor kW 45
Heating capacity kW 33
GENERAL
Oil tank capacity L 450

Clamping Unit

Platen Dimensions

Robot

Front View

Top View

Side View

# Value
A 2070 mm
B 1986 mm
C 2317 mm
D 2300 mm
E 1084 mm
F 1084
G 1082 mm
H 903 mm
I 675 mm
J 3269 mm
K 3597 mm
M 2774 mm
N 1248

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6710

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1055 607 288 607 1000 420 580 1750 2340 1700 2190 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

  • This EOAT is for 2 Cavities Non-woven Fabric In Mold Insertion;
  • The Inserts (Non-woven Fabric) Would be Take Out or Embeded by Pneumatic Needle Gripper;
  • The Grippers Would be Drived by Two Air-Routes, One for Each Cavity;
  • The Gross Weight of the EOAT Seet is about 7kg.

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00052 PEP4040-1000 2
Plugs for Profile 4.Y00072 PEP4040 4
Extruded Profiles 4.Y000481 PEP2525-1500 2
Extruded Profiles 4.Y00481 PEP2525-1000 1
Plugs for Profile 4.Y00070 PEP2525 10
Cross Mounting Bracket for Profiles 7.Y00356-T SMBA-2540T 10
Pneumatic Needle Gripper 8.Y00025 GN2010 14
Mounting Bracket 7.Y00308-T SMBE2-2060T 14
Mounting Bracket 7.Y00309-T SMBE2-3060T 1

Q & A About Robotic Arms and Injection Automation

Is the Stack Mold an Economic Solution for the Cutlery Production?

Stack mold is a popular solution of house hold products because it can maximize the productivity of the injection molding machine. But among the producers of the cutlery the stack mold is not popular, why and what's the advantages and disadvantages of the stack molds solutions for cutlery production?

The advantage of the stack mold solutions is the productivity of the system. As show on the stack mold solutions above that it's possible to produce 48 pcs of spoons or forks and have them well box packed in about 10s by a 280T injection molding machine (Which is a special injection molding machine designed by WEIDA machinery for the stack mold production, the nozzle of the injection molding machine is installed to the top of the injection molding machine) while would be possible to have a maximum of 32 cavities mold design by with a standard mold design.

Against the advantage of the stack mold solution, the disadvantages of the system is also obvious:

  • The Cost of the System: Not only the cost of the mold, a stack mold solution will also increase the cost of the automation system and a much larger floor space for the installation of the cutlery packing system.
  • The Difficulty of the Maintenance: The maintenance of the stack mold cutlery production system would be much more complex, the producer must have the capacity to do the maintenance of both the stack mold and the auto-packing system for the stack mold. It woudl be a big challenge to most of the small and medium sized producer of the cutlery producers.
  • New Mold Technology Provide More Economic Alternative Solutions: Instead of a stack mold solution, a vertical 24+24 cavities single mold solution will provide a counter productivity of the cutlery but much lower cost of investment in both the mold and automation system.

Anyway, cutlery packing system is systematic integration of the injection molding machine, the mold design and automation system design, the best way would be to contact Adams from SWITEK for a turn-key solution of the cutlery to get a ready to work cutlery packing system.


Email: sales06@switek.biz

WhatsApp

WeChat