JU10800III -- HaiTian JUPITER Two-Platens Servo Injection Moulding Machine

Description	Unit	Value
INJECTION UNIT
Shot volume	cm³	4006
Shot weight	g	3645
Shot speed	mm/s	762
Screw diameter	mm	100
Injection pressure	MPa	196
Screw L:D ratio	--	24.2
CLAMPING UNIT
Clamping force	kN	10800
Opening Stroke	mm	1900
Space between tie bars	mm x mm	1260 x 1100
Mold thickness(min)	mm	500
Mold thickness(max)	mm	1200
Hydraulic ejection stroke	mm	350
Hydraulic ejection force	kN	230
POWER UNIT
Pump motor	kW	112
Heating capacity	kW	83
GENERAL
Oil tank capacity	L	960

Clamping Unit

Platen Dimensions

Robot

Front View

Top View

Side View

#	Value
A	2470 mm
B	2351 mm
C	2850 mm
D	2250 mm
E	1676 mm
F	1625 mm
G	1228 mm
H	1102 mm
I	544 mm
J	4699 mm
K	4689 mm
M	4014 mm
N	1840

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:

The material of which the IML containers to be produced from
The opening stroke of the injection molding machine
The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

High Speed Hydraulic Injection Molding Machine:
For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:
- Haitian MARS F/H series high speed injection molding machine
- YIZUMI P/S3 series high speed injection molding machine
- HMD SP series high speed injection molding machine
- ChenHsong Speed-Pack series high speed injection molding machine
- Golden Eagle GEKW/GS series high speed injection molding machine
- Powerjet KF series of high speed injection molding machine
- DAKUMA DKM/HH series high speed injection molding machine
Hybrid Injection Molding Machine
A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:
- Yizumi D1-E series of hybrid injection molding machine
- Haida KDY series of high speed hybrid injection molding machine
- FCS AF series hybrid injection molding machine
- PowerJet JEV Series hybrid injection molding machine
All Electric Injection Molding Machine
As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:
- Zhafir ZE/VE series of all electric injection molding machine
- Yizumi E series of high speed all electric injection molding machine
- VALMO Real P series full electric injection molding machine
- HMD EM Series full electric injection molding machine
- LK ELETTRICA Series of full electric injection molding machine
- BOLE FE Series all electric injection molding machine
- WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:

HD B/U series of injection molding machine for IML paint bucket production
PowerJet PB series of injection molding machine for IML paint bucket production
LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine

SW6715D

Unit: mm

X1	X2	X3	X4	Y	YM1	YM2	Z	L	W	H	Payload
1900	734	450	1150	1500	450	1050	2300	3120	2350	2400	15kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity In Mold Insertion EOAT With Mold Positioner

One Cavity In Mold Insertion EOAT With Mold Positioner

Product Descriptions

This EOAT is for One Cavity Parts Picking and In Mold Insertion;
The EOAT has Two Sides, One Side for Parts Picking, the Oter Side for In Mold Insertion;
The Parts Would be Picked by the Vacuum Cups and One Finger Angular Pneumatic Gripper;
The EOAT to be Drived by Three Air Circuits, One for the Cylinder, the Other for Finger Angular Pneumatic Gripper and the Third One for Mould Positioner;
The Gross Weight of the EOAT Seet is about 9kg.

Bom List

Product Name	PN #	Model	Quantity
Extruded Profiles	4.Y00481	PEP2525-1500	1
Plugs for Profile	4.Y00070	PEP2525	8
Mould Positioner	8.Y00088	GMP20A	3
Vacuum Cups VS2 Series	1.Y05310	VS2-SA20	2
Rotative Suspensions	8.Y00061	VFR1421-G18	2
Pneumatic Finger Gripper	8.Y00084	GFR14-95G	7
Extension Tube	7.Y00733	SMBY14-50	6
Mounting Bracket	7.Y00200-T	SMBE1-1440T	3
Cross Mounting Bracket for Profiles	7.Y00194-T	SMBA-2525T	4
Vacuum Cup Fittings	7.Y00703	VM02-G18	2

Q & A About Robotic Arms and Injection Automation

How to Plan An IML Automation Solutions of IML Cups for Yogurt with Vision Control and Packing?

To be the supplier of IML Yogurt cups for the dairy producers now in China is not an easy job, the strict standard of "Biotic Pollution Free" make it a basic requirement to have a system of IML cups production system which will have the vision control system and the packing system integrated. Only with an IML solution of this kind will ensure that the IML cups would be "Biotic pollution free" to ensure thee food safety.

8 Cavities Yogurt Cups Side EEntry IML Solutions with Vision Control and Packing

It sounds great right? Yes it's great to have the yogurt cups produced from IML to bag packing automatically with the bad parts rejected automatically. It's an economic solution with the increasing manhours globally for the bulk production of IML containers for dairy products. As an efficient production solution of IML containers, what should the IML containers producer keep in mind while planning such a project?

For an automation system of IML with vision control and packing, the key to note would be:

The Expected Daily Output of the Containers: As a bulk production system, an IML system with vision control and packing is not suitable for samll orders. Each system would be suitable for one products only.
The Mold Drawing: For an IML containers production system, a 3D drawing of the mold is essential for a successful IML project. It could be either .stp or x_t file.
The Details of the Injection Molding Machine: An IML robot would be a custom made one according to the dimension of the injection molding machine and the layout drawing of the mold, the details of the injection molding machine would be very important to an IML project.
The Checking Standard of the Cups: As a vision control system is a "self-study" system so while planning an IML project with vision control it's important to prepare samples of both "good" parts and "bad" parts for the system to "learn" which one to be packed and which one to be rejected.
How Would You Want the Parts to be Packed: It's the key to design the packing system for the IML cups, you should discuss it with the dairy producer and provide the packed sample if possible.

The tips above are some basice notes for an IML system with vision control and packing, for more information about IML solutions please contact Adams from SWITEKE for a ready to work turn-key IML solutions.

JU10800III -- HaiTian JUPITER Two-Platens Servo Injection Moulding Machine

Machine Specification

Machine Dimension

IML Projects Injection Molding Machine Selection

Best Buy Robotic Arm for Injection Molding Machine

The Application of End of Robotic Arm Tooling

One Cavity In Mold Insertion EOAT With Mold Positioner

Q & A About Robotic Arms and Injection Automation

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