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Two Platen Injection Molding Machine FA1000 -- LK Technology Holidings Limited

Description Unit Value
INJECTION UNIT
Shot volume cm3 3925
Shot weight g 3572
Shot speed mm/s 918
Screw diameter mm 100
Injection pressure MPa 191
Screw L:D ratio -- 22
CLAMPING UNIT
Clamping force kN 10000
Opening Stroke mm 1800
Space between tie bars mm x mm 1250 x 1100
Mold thickness(min) mm 600
Mold thickness(max) mm 1200
Hydraulic ejection stroke mm 300
Hydraulic ejection force kN 350
POWER UNIT
Pump motor kW 120
Heating capacity kW 49
GENERAL
Oil tank capacity L 1800

Platen Dimension

Machine Dimmension

# Value
A 2990 mm
B 1508 mm
C 1482 mm
D 1332 mm
E 1306 mm
F 2400 mm
G 1800 mm
H 1498 mm
I 1884 mm
J 1526 mm
K 1738 mm
L 2491 mm
M 2139 mm
N 2286 mm

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6712S

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
900 840 0 0 1200 420 780 2000 3020 1610 2050 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

  • This EOAT is for 2 Cavities Non-woven Fabric In Mold Insertion;
  • The Inserts (Non-woven Fabric) Would be Take Out or Embeded by Pneumatic Needle Gripper;
  • The Grippers Would be Drived by Two Air-Routes, One for Each Cavity;
  • The Gross Weight of the EOAT Seet is about 7kg.

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00052 PEP4040-1000 2
Plugs for Profile 4.Y00072 PEP4040 4
Extruded Profiles 4.Y000481 PEP2525-1500 2
Extruded Profiles 4.Y00481 PEP2525-1000 1
Plugs for Profile 4.Y00070 PEP2525 10
Cross Mounting Bracket for Profiles 7.Y00356-T SMBA-2540T 10
Pneumatic Needle Gripper 8.Y00025 GN2010 14
Mounting Bracket 7.Y00308-T SMBE2-2060T 14
Mounting Bracket 7.Y00309-T SMBE2-3060T 1

Q & A About Robotic Arms and Injection Automation

What would be a price smart configuration for the production of 20L paint buckets?

With more producers of the pails for paints introduced IML system in their production, it make the IML paints pails market getting more and more competitive. With a lower investment on the facilities will no doubt help to earn the investment back faster. Here is some recommendation of the IML solutions for 20L buckets for your reference.

iml pails

Top Entry 20L IML Paint Pails Solution

As a 20L IML pails would be produced in an injection molding machine around 700T with a cycle time of 25s or longer, the robot to recommed would be SW7518DS by SWITEK Automation which is a 3 axis servo injection robot with a kick-back design, the best structure for deep cavity parts picking like an IML pails. It's the top choosed robot for an IML system of 20L paint buckets.

As a deep cavity IML container, the injection molding machine would be very important because it'll request a much larger opening stroke to ensure that the IML robot will have sufficient space to pick the buckets and insert the label. The injection molding machine to recommend here is the HD700U seriese of injection molding machine produced by HAIDA. This machine is specially designed for the production of IML pails > 20L with enlarged opening strokes.

For any more questions about the production of 20L IML pails for paints please just feel free to contact Adams to get a ready to work turn-key IML solution.


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