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Tow Platen Injection molding Mchine BU500E -- Borche Injecdtion Molding Machine

Description Unit Value
INJECTION UNIT
Shot volume cm3 2544
Shot weight g 2315
Shot speed mm/s 145
Screw diameter mm 90
Injection pressure MPa 128
Screw L:D ratio -- 19
CLAMPING UNIT
Clamping force kN 5000
Opening Stroke mm 1335
Space between tie bars mm x mm 860 x 830
Mold thickness(min) mm 265
Mold thickness(max) mm 830
Hydraulic ejection stroke mm 250
Hydraulic ejection force kN 110
POWER UNIT
Pump motor kW 52
Heating capacity kW 25
GENERAL
Oil tank capacity L 800

Platen Dimension

Machine Dimmension

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW7725DS

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
2250 1720 0 0 2500 680 1520 4000 5050 3005 3200 50kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

  • This EOAT is for 2 Cavities Non-woven Fabric In Mold Insertion;
  • The Inserts (Non-woven Fabric) Would be Take Out or Embeded by Pneumatic Needle Gripper;
  • The Grippers Would be Drived by Two Air-Routes, One for Each Cavity;
  • The Gross Weight of the EOAT Seet is about 7kg.

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00052 PEP4040-1000 2
Plugs for Profile 4.Y00072 PEP4040 4
Extruded Profiles 4.Y000481 PEP2525-1500 2
Extruded Profiles 4.Y00481 PEP2525-1000 1
Plugs for Profile 4.Y00070 PEP2525 10
Cross Mounting Bracket for Profiles 7.Y00356-T SMBA-2540T 10
Pneumatic Needle Gripper 8.Y00025 GN2010 14
Mounting Bracket 7.Y00308-T SMBE2-2060T 14
Mounting Bracket 7.Y00309-T SMBE2-3060T 1

Q & A About Robotic Arms and Injection Automation

For A 20L IML Bucket Project, Which of the JUPITER Series Injection Molding Machine is the Best Choice?

For A 20L IML Bucket Project, Which of the JUPITER Series Injection Molding Machine is the Best Choice?

20L IML bucket is now a very popular solution as the package of the branded paints with it's easy production and dynamic image design. To choose an injection molding machine among the JUPITER series machinery, the most important parameter to consider is the opening stroke of the injection molding machine of which to ensure that the robotic arm will have sufficient moving space in mold to put in the label and pick the parts.

20L Buckets IML Solutions

20L Paint Bucket Top Entry IML Solutions

To start a project of 20L IML paint pail, first of all we must have the 3D dimensional measurement of the bucket especially the height of it. For most of the 20L IML pail the height would be around 350mm, to ensure that the IML robot will have sufficient space in the mold to put the lalbel and pick the IML buckets out, the minimum opening stroke of the injection molding machine would be around 850mm, so the best of JUPITER two platen injection molding for your 20L paint pails would be JU7500 which the mold opening stroke is 1400/900mm.

For more information of an IML projection planning please feel free to contact Adams from SWITEK to get a ready to work turn-key solutions of IML container production.


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