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Two Platen Injection molding Mchine BU2800 -- Borche Injecdtion Molding Machine

Description Unit Value
INJECTION UNIT
Shot volume cm3 30531
Shot weight g 27783
Shot speed mm/s 76
Screw diameter mm 205
Injection pressure MPa 133
Screw L:D ratio -- 21
CLAMPING UNIT
Clamping force kN 28000
Opening Stroke mm 3100
Space between tie bars mm x mm 2000 x 1800
Mold thickness(min) mm 900
Mold thickness(max) mm 1900
Hydraulic ejection stroke mm 550
Hydraulic ejection force kN 550
POWER UNIT
Pump motor kW 217
Heating capacity kW 176
GENERAL
Oil tank capacity L 3600

Platen Dimension

Machine Dimmension

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6710

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1055 607 288 607 1000 420 580 1750 2340 1700 2190 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Product Descriptions

  • This EOAT is for 2 Cavities Parts Picking;
  • The Parts Would be Picked with Clamping;
  • The Sprue Gripper is Included for Sprue Gate Gripping;
  • The Sprue Gate Would be Cut by Air Nipper;
  • The Gross Weight of the EOAT Seet is about 1.5kg.

Bom List

Product Name PN # Model Quantity
Sus Tube 4.Y00021 PST12-1500 2
Air Nipper 1.Y00004 GT-NY25 2
Straight Blades for Plastic 1.Y00037 NY25AJ 2
Fixing Block 7.Y00633 SCE2-25 2
Tube Plugs 1.Y03638 PST12-1500 11
Cross Connector 7.Y00027 SMBT-2012 2
Access Robot Bracket 7.Y00002 SMBH1-12M6 6
L-Type Thread Hose Fitting 1.Y02809 APL6-M5 3
Slide Bracket 7.Y00004 SCF4-1240W16 7
Slide Bracket 7.Y00001 SMBS-12T16 7
Sprue Gripper 8.Y00091 GR12-12-CN 1
Cross Connector 7.Y00020 SMBT-1212 1

Q & A About Robotic Arms and Injection Automation

Which Robot is the Best one for Haitian JU1080~JU4000 Two Platen Injection Molding Machine?

Although the clamping force of the 5th generation of Haitian JUPITER series of two platen injection molding machine reached a historical height of 88000kN, the most widely used injection molding machines are still within the range of 10,800kN ~ 40,000 kN in the automotive parts production business. As we can find from the introduction of the Haitian 5th generation JUPITER series injection molding machine, the robot for the injection molding machine will count the new abilities of it:

  • Intelligence: The new generation of Haitian 5th generation of JUPITER injection molding machine integrated the new AI technology into its control system, which request the robot has the ability to be integrated into the machine.
  • Flexibility of Integration: The new generation of JUPITER injection molding machine provide more possibility of automation integration, it means that the robot will have more communication with the injection molding machine.
  • Sustainability : The new generation of JUPITER two platen injection molding machine is an energy saving and environmental friendly injection molding machine.

injection robot

Best Injection Robot for JU1080 ~ JU4000

For the 5th generation of JUPITER series two platen injection molding machine, the robot to recommend is SWITEK SW77 series of 3 axis servo injection robot. With a kick-back design and a payload up to 75kg, the SW77 series of injection robot will provide 30% more of EOAT working space. Further more, with optional extra servo Axis A, B & C, the SW77 series of injection robot will provide more flexibility for the EOAT design of a complex mold, which made it the best robot for injection automation project with a JUPITER injection molding machine.

For free consultation of injection robot selection and injection automation integration, please feel free to contact Adams from SWITEK to get team support of your new injection project.


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