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IMLCups
Project Details

# Name Value
1 Product Name IMLCups
2 Material PP
3 Mould Cavities 6
4 Cycle Time 7.2
5 IML Robot SW833-19
6 IMM 350 Ton

IML Robot
# Name Value
1 In Mould Time 0.8~3 s
2 Dry Cycle Time 2 s
3 Power 6.2 (KVA)
4 Input Power AC220V/3P
5 Working Pressure 5~7
6 Air Consumption 10(NL/Cycle)
7 Net Weight 900 kg
8 Gross Weight 1500 kg

iml robot dimension
# Name Value
1 X1 190 mm
2 X2 190 mm
3 Y 400 mm
4 Z 2100 mm
5 L 2730 mm
6 W 2410 mm
7 A 1280 mm
8 B 2260 mm
9 H 1720 mm
IML Video

For vision control system for IML containers, what's the advantages and disadvantages of the open type of vision control system?

Vision control is now a very important in IML system especially the IML solutions for dairy products packages like yogurt cups, butter cups etc. For most European IML solutions providers like BRINK that they'll choose an open type of Vision control system which will check if the containers are well labeled or not immediately after the containers picked out from the mold and have them re-stacked after the vision control. This kind of solution will help to increase the efficiency of the IML System and pick out the defect parts quickly.

But, for some minor defect like dirt it would be impossible to be checked out because the precision of the cameras would be influenced by the changing light of the environment. To solve this problem the updated solution would be to have the IML containers checked in a closed light box which will creat a stable environment to the camera to minimize the misjudgement of the good and non good parts. -- SWITEK Yogurt Cups Vision Control Solution


SWITEK new 2 cavities side entry IML system for 10L buckets IML production with handle assembly is approaching the finish of the structure assembly for in house testing before delivery.

The new robot is a custom made one for the 850T Zhafir full electric injection molding machine for the production of 2 cavities of 10L bucket with a special mold which will have the buckets and the handles packed in the same mold. For an IML bucket with handle, the solution of a mold with the buckets and handles integrated is the most economic solution for the IML bucket production.

For an IML project planning of handle buckets, the key point is the mold design and the IML system. Since the first system delivered on 2021 to Russia, SWITEK has now delivered more than 10 IML system of 2 cavities buckets with handle assembly from 1L to 10L buckets and working stablly. And the one on show Chinaplas 2024 with Yizumi is the fastest of 1L buckets 2 cavities IML solutions with handle assembly with a total cycle time of only 7s. As a productive system, the investor of the IML buckets producer is expected to earn his investment back in around 10 months. It's a real bargain, isn't it?

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