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# | Name | Value |
---|---|---|
1 | Product Name | IMLBox |
2 | Material | PP |
3 | Mould Cavities | 2 |
4 | Cycle Time | 11 |
5 | IML Robot | SW833-19 |
6 | IMM | 200 Ton |
# | Name | Value |
---|---|---|
1 | In Mould Time | 0.8~3 s |
2 | Dry Cycle Time | 2 s |
3 | Power | 6.2 (KVA) |
4 | Input Power | AC220V/3P |
5 | Working Pressure | 5~7 |
6 | Air Consumption | 10(NL/Cycle) |
7 | Net Weight | 900 kg |
8 | Gross Weight | 1500 kg |
# | Name | Value |
---|---|---|
1 | X1 | 190 mm |
2 | X2 | 190 mm |
3 | Y | 400 mm |
4 | Z | 2100 mm |
5 | L | 2730 mm |
6 | W | 2410 mm |
7 | A | 1280 mm |
8 | B | 2260 mm |
9 | H | 1720 mm |
For Small and Medium Sized IML Container Producer, Is it Possible to Produce More the One Products with the Same IML Robot?
For manay small and medium sized producer of IML containers it many not be easy to make a decision if to accept the order or not because of the small quantity at the beginning but a huge potential in the future. As the IML robot is a custom made system according to the mold design and the injection molding machine for this mold. But is there any possibility to have one IML robot for a couple of molds? The answer is yes.
The SW8 series of side entry IML robot is one of which an ideal choice for the small and medium sized producer of IML containers. With exchangeable magazine and stacking unit, the IML robot enable the IML containers producers to produce the small and medium sized IML containers and IML lids by the injection molding machine and the IML robot with simply to have the magazine and EOAT replaced for the new mold. But with this IML robot, how will the IML containers produce to achieve the maximized productivity?
To maximized the productivity of the IML system, the key would be to have the injection molding machines and the IML robots well organized according to the products. To make the change the magazine and EOATs faster, we can have the containers with wraping labeling produced in one IML system and have the 3/5 face labeling containers and the lids produced by another IML system. It's not recommended to have the containers with wraping labeling to be produced by the same IML system with an IML lids, which will need to change both the Magazine and the stacking unit and the time to start the system up would be much longer.
For more advisory of an IML project planning please feel free to contact Adams from SWITEK Automation, your personal consultant of IML system integration.
SWITEK new side entry IML solution for 2 cavities buckets IML production with handle assembly successfully started in the factory of our customer for bulk production.
The new system started up is the 9th IML system of the same for buckets with handle assembly. As the most economic IMl production solution for the buckets with handle, the system integrated the handle assembly unit to the IML robot to have the handle assembly immediately afte the buckets produced to increase the productivity of the system and reduce the label cost. With different size, it's possible to achieve a total cycle time of only 7s for a 2 cavities system of 1L bucket.
Although it's the most economic way to produce an IML bucket with a handle assembled, but it is not easy to have a stable and efficient system which will provide a continued production of the IML buckets. The key to a successful IML system for bucket with handle assembly is that the quality of the mold, a mold of precise injection and easy demoulding will ensure a free picking of the bucket and handles buy the robot and easy assembly, a high quality hot runner system is no doubt the cornerstone to a high quality mould.
Working with one of the leading thin-wall containers mould maker in China Mould-tip, SWITEK will provide clients around the world a turn-key IML solutions of 2 cavities IML buckets with handle assembly.
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